1000L lithium battery electrolyte barrel automatic cleaning line
| Model |
IBC Tote Washer |
| Pressure |
5-500 bar |
| Flow rate |
20-60 L/min |
| Voltage |
220V or 380V on requrest |
| Spray angle |
360 degree |
| Application |
rinsing and cleaning of ibc tote, bin |
Product Description
In recent years, the new energy industry has developed rapidly. As an important part of new energy, lithium batteries have ushered in rapid development. The demand for lithium battery electrolyte is increasing, and the demand for ton tanks for storing electrolyte is also increasing. The electrolyte ton tank is a recyclable packaging item. There are different names for electrolyte barrels in the industry, such as electrolyte tanks and lithium battery electrolyte turnover barrels.
The electrolyte has high requirements for the quality of electrolyte ton tanks, and the impurity requirements are at the part per million level (ppm level). Therefore, in order to achieve the purpose of recycling electrolyte barrels and ensuring the quality of electrolyte at the same time, the electrolyte barrels must be cleaned to reduce the impurity content in the electrolyte barrels and prevent the electrolyte from remaining in the barrels, which will affect the quality of the next batch of electrolyte.
In the past, the cleaning of electrolyte ton tanks was mostly done by water washing, that is, the residual liquid in the electrolyte ton tank was first squeezed out, and then the electrolyte barrel was disassembled, and the various parts and barrels of the electrolyte barrel were rinsed with high-purity water.
The disadvantages of the water-washed electrolyte tank process are that the electrolyte tank needs to be disassembled for cleaning, which is time-consuming, has low tank washing efficiency, high energy consumption and cost (using nitrogen, a large amount of high-purity water, and a drying room), and great harm to employees (organic solvents will evaporate during the process of disassembling the tank).
Keliying provides a stainless steel electrolyte tank cleaning production line for a new material company. The production line works in a fully automatic mode, which can achieve full-scale scanning, cleaning and drying of closed containers and flanges. After running for multiple cycles, there are no dead corners in the container cleaning. Only a few operators are required to be responsible for auxiliary work, inspection and monitoring outside the tank during the entire process. Completely get rid of the safety hazards of manual cleaning and the pollution of the surrounding environment. Because it is a cleaning method with water as the medium, a safe, environmentally friendly, corrosion-free and damage-free cleaning process is achieved. (Contact us now to obtain the solution information)
After the Keliying electrolyte tank cleaning system is put into operation, the cleaning efficiency is expected to increase by 400% compared with traditional manual cleaning, while the labor demand is reduced by 70% and the water consumption is reduced by 50%; it effectively guarantees the cleaning effect, reduces the risk of quality control, reduces the production and environmental costs of the enterprise, improves the degree of intelligent production and logistics, and increases comprehensive benefits.
Product Parameters
2. Technical parameters of the assembly line
Explosion-proof type: Exd II BT4
Gas source pressure: 0.6~0.8MPa
Power supply requirements: AC380V, 50HZ, 3L+N+PE
Cleaning efficiency requirements: greater than 8 barrels/hour (200L; determined by the customer's material viscosity and incoming material method)
Filling speed: greater than 8 barrels/hour (200L; determined by the customer's material viscosity and incoming material method)
Measuring range: 1-1500kg
Production water consumption 1000L barrel internal and external washing 15MPa, 50-120L/min (circulated use)
Water source interface: Q≥150L/min, DN50 interface
Nitrogen consumption 200L barrel about 3m3/min, pressure ≤0.1MPa
Equipment noise: ≤8 0dB
Technical requirements for 1000L lithium salt barrel cleaning system:
Water supply capacity - 1 explosion-proof plunger pump with a pressure of 30bar; well-known brand, filtration, corrosion resistance; 1 explosion-proof centrifugal pump with a pressure of 70bar, well-known brand, filtration, corrosion resistance;
Water pump protection - anti-idling, anti-pressure overload, anti-overheating functions;
High-pressure hose - pressure-resistant hygienic composite hose;
Automatic weighing - equipped with automatic RFID scanning equipment, scan the code to obtain the basic information of the online packaging barrel, and weigh the residual liquid weight in the packaging barrel, store and classify the data Analysis, and finally establish a customer management system;
Drying capacity - professional hot air drying, multiple protection functions, large air volume and fast heating;
Assembly capacity - 100,000-level clean workshop, front and rear buffer rooms, blocking secondary pollution;
Explosion-proof control cabinet - including PLC/touch screen/switch/inverter/relay/circuit breaker/protector/AC contactor/button/terminal and other electrical components, reasonable shell structure, waterproof, leakage protection, heat dissipation structure and other designs;
Conveying mechanism - automatic conveying mechanism, transportation and positioning of stainless steel 200L lithium salt barrels;
Division Matching system - automatically matches production needs, filling or warehousing is completed according to the system;
Filling system - precise sealed liquid filling, automatic weighing system, double data to ensure filling accuracy, reserved double filling stations to meet the efficiency requirements of the whole machine;
Internal and external cleaning mechanism - positioning, drainage, reflux design, etc., the internal cleaning system uses solvent to clean the inside of the stainless steel 200L lithium salt barrel;
High-pressure fan-shaped nozzle - large impact force, 316L material;
Three-dimensional tank washer - professionally developed for cleaning electrolyte, large flow, self-lubricating, self-cleaning, with independent gearbox design.
Product Photo of tank cleaning equipment
Detailed Photos
Cleaning Effect of ibc tote washer:
Welcome to contact us for more information. The ibc tote cleaning system can be customized according to the user's requirements and working condition.
Main products:
ibc tote cleaning system, semi-automatic ibc tote washer, drum and barrel washer, tank cleaning equipment, marine and industrial tank cleaning machine & nozzles
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